Thermic Fluid Heater - Solid Fuel Fired
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Salient Features of This Model
Our Solid Fuel Fired Thermic Fluid Heater is an advanced heating system that provides a reliable and efficient option for generating hot thermic Oil for a variety of applications.
The furnace of this model is customized to provide a variety of fuel options. We have carefully selected the right combustion grate, combustion volume, furnace height, and fuel feeding systems. These considerations allow our generator to achieve efficient combustion and minimize heat loss.
The coil design is made with optimal flow consideration which maximizes the heat transfer from flue gasses. Before being dispatched, our coils undergo rigorous 3-stage testing. This is a part of Thermotech’s strict quality measures to ensure our reliability and performance.
We also take specific measures when selecting booster fans, FD fans, and ID fans to match the perfect air-to-fuel ratio requirements of the fuel in use. This precision ensures the ideal quantity of air for combustion, resulting in energy savings and reduced power consumption.
Our approach to selecting the expansion tank capacity also follows a specific approach. We consider the total holdup of the thermic oil and ensure that it meets the system’s unique requirements. Similarly, the deaeration tank is designed after considering the flow and temperature.
Safety Features and Controls
- Temperature Control for Thermic Fluid Our high-tech temperature control system comes with a digital temperature indicator and controller. It is programmed to automatically shut down the ID/FD fan when the temperature reaches a pre-set limit. The system restarts when the temperature falls within the desired range, in order to maintain system temperature at optimal levels.
- Stack Temperature ControlTo prevent excessive stack temperatures, we use a temperature controller that triggers an ID/FD shutdown and activates an audible alarm when the stack temperature goes beyond the preset temperature.
- Thermic Fluid Flow MonitoringOur system consists of a differential pressure switch placed across the inlet and outlet headers. This component works as a signalling device. It sends out a ‘Low or No Flow’ alarm when the thermic fluid pressure drops in the coils.
- Thermic Fluid Level Monitoring We have also integrated a visual level indicator and a float-actuated lever switch in the expansion tank. These components trigger an alarm when the thermic fluid level dips below the recommended limit.
- Thermic Fluid Pump Motor Failure ProtectionIf the thermic fluid motor pump fails, our electrical interlocks become functional and deactivate the ID/FD fan. This prevents any adverse effects on the system.
- Power Failure ProtectionOur system comes with a diesel engine drive that maintains thermic fluid circulation during power outages. This prevents fluid degradation and potential overflow.
- Furnace Bed Temperature Control (FBC Units)We have integrated a digital temperature indicator and controller for FBC units. The system automatically cuts off the ID/FD fan if the furnace bed temperature exceeds safe values.
Added Advantages
- Multiple Fuel Options
- Optimized Power Consumption
- Minimal Maintenance
- Energy Optimization
- New Modularized compact design
Applications
- Industries We Serve - Chemical, Textile, Technical Textile, MDF and Particle Board, Plywood and Laminates, Oil and Gas, Packaging, Rubber, Latex, Automobile, Paint, Leather and Vinyl, Paper, Automobile Solar, Pharmaceuticals, Food Processing, Metal Industries, and more.
- Fuel Flexibility - Our thermic fluid heaters are designed to handle a range of fuels, offering remarkable adaptability. These include briquettes, sawdust, groundnut shells, bagasse, petroleum coke, rice husk, palm waste, lignite, coffee husk, coal, rice straw, coconut waste, mustard straw, cotton stalk, wood chips, and more.
- Unwavering Quality Assurance - We take pride in our commitment to quality, holding an ISO 9001, 14001 & 45001 certificate since decade. Through this commitment to quality, we provide top-notch heating solutions to our customers.
